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(Originally published Oct. 4th. 2024)
At CAMX – The Composites and Advanced Materials Expo, Applied Molecules introduced a series of new documents that highlight our latest innovations in composite repair materials. These documents provide an in-depth look at the unique features, applications, and advantages of our UV/LED-curable products designed to tackle a range of composite repair challenges across various industries. From mold repairs to part repairs and surface defect fixes, our materials offer quick, cost-effective, and highly durable solutions.
Revolutionizing Composite Repair
Composite repair plays a critical role in sectors such as aerospace, automotive, marine, and energy, where the performance of materials under extreme conditions is non-negotiable. Traditional repair methods often involve two-part systems, with time-consuming preparation and curing processes. Applied Molecules is redefining this process with our innovative UV/LED-curable solutions that drastically reduce repair time while enhancing the durability and longevity of the repaired components.
Our documents launched at CAMX focus on three key areas of composite repair: composite mold repair, composite part repair, and small defect repairs such as pinholes and paint pops.
1. Composite Mold Repair – High-Temperature-Resistant UV Putty
The Composite Mold Repair document outlines the use of our high-temperature-resistant UV-curable filler designed for repairing composite molds. Traditional mold repair solutions often come with the challenges of complex mixing, uncertain curing times, and issues with crack propagation. In contrast, our AM32-28 UV Putty cures instantly under visible or UV light, making the repair process fast and efficient.
This product adheres to a wide variety of materials, including fiberglass, SMC, BMC, RIM, FRP, epoxy, graphite, aluminum, and plaster. Its ability to cure in less than 60 seconds means that expensive mold components can be repaired quickly, extending their lifespan while minimizing downtime.
Key specifications include:
Hardness: 90A
Tensile Strength: 5.5 MPa
Elongation: 20%
Viscosity at 23°C: >200,000 cP
Our UV Putty ensures a smooth finish, integrates seamlessly with decorative coatings, and is perfect for demanding industries where high performance is a must. The product’s flexibility prevents cracks from propagating, solving a common issue in traditional repairs.
2. Composite Part Repair – UV Putty and AJ13 Series UV Filler
The Composite Part Repair document features our AM32-28 UV Putty and AJ13 Series UV Filler, two leading-edge materials designed to quickly and effectively repair composite parts. These UV/LED-curable products offer fast curing, instant sandability, and paintability, making them ideal for industries like automotive, marine, and industrial manufacturing.
UV Putty provides toughness and flexibility, with minimal shrinkage and excellent vertical application properties, while the AJ13 Series UV Filler excels at sealing pinholes and edges, offering precision and durability in repair.
Key features include:
UV Putty: Fast curing, instantly sandable and paintable, tough and flexible, suitable for vertical surfaces.
AJ13 Series UV Filler: Self-leveling, hard, pigmented or clear, ideal for pinholes and edge sealing, quick curing.
These products simplify the repair process, allowing manufacturers to apply, cure, sand, and paint in minutes, which helps reduce production downtime and increases repair efficiency.
3. Pinhole and Paint-Pop Repair – Rapid Cure for Small Defects
Our Pinhole and Paint-Pop Repair document details how to address smaller surface defects with ease. Both AJ13 and UV Putty offer rapid curing solutions that eliminate the hassle of mixing and extended waiting times typical of traditional two-part fillers.
These products adhere to a wide range of materials such as fiberglass, aluminum, and epoxy, making them versatile solutions for industries requiring high-precision repairs. Whether the issue is minor pinholes or larger paint pops, our materials provide a smooth, flawless finish that integrates seamlessly with existing coatings.
AJ13 is designed for smaller defects, while UV Putty is best for larger repairs.
Both offer the following benefits:
Quick application and instant curing
High flexibility to prevent cracking
Compatibility with a wide range of substrates
Excellent adhesion and finish quality.
These solutions are perfect for industries where precision and reliability are paramount, such as aerospace and automotive. By addressing small defects quickly and effectively, our products help reduce costs, extend the lifespan of expensive parts, and minimize the need for frequent rework.
Join Us at The Battery Show 2024
In addition to our exciting developments showcased at CAMX, we are thrilled to announce that Applied Molecules will also be exhibiting at The Battery Show 2024 in Detroit from October 7th-10th at Booth 734. Attendees will have the opportunity to experience live demos of our advanced materials, including robotic apply-then-cure systems, hotmelts, composites, plastic solutions, and dielectric materials.
Our team will be on hand to demonstrate the capabilities of these cutting-edge solutions and discuss how they can be applied in various industries. If you’d like to schedule a one-on-one meeting with us during the event, there’s still time! Simply email us at appointments@appliedmolecules.com or visit the expo’s website to book your slot.
Setting New Standards in Composite Repair and Beyond
Applied Molecules is committed to pushing the boundaries of composite repair materials, offering solutions that are not only fast and efficient but also enhance the durability and performance of repaired components. Whether you’re dealing with large-scale mold repairs, part repairs, or small surface defects, our UV/LED-curable products provide a reliable, long-lasting solution that saves time and reduces costs.
Our expertise in materials science and our dedication to innovation make us a leader in composite repair technologies. We are excited to bring these advancements to market and to continue developing new solutions for the most demanding industries.
Download Our CAMX Documents
We invite you to explore the three documents launched at CAMX, each offering detailed insights into how our products can transform your composite repair processes:
Stay connected with us as we continue to revolutionize composite repair materials and showcase our innovations at upcoming events like The Battery Show 2024.
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